Converter Tap hole Renewal Machine, BOF (Converter), BOF/LD Converter Taphole

BOF/LD Converter Taphole sleeve replacement technology

Our CTRM machine is suitable for drilling the worn-out Taphole sleeve and inserting a new Taphole sleeve. It works with all types of Taphole sleeves in the market -Cylindrical, segmental, cylindrical monolithic, conical with block, conical monolithic and many more. Accordingly, machine can be customized based on customer’s requirements.

BOF/LD Converter Taphole Sleeve Replacement Technology

Our CTRM machine is suitable for drilling the worn-out Taphole sleeve and inserting a new Taphole sleeve. It works with all types of Taphole sleeves in the market -Cylindrical, segmental, cylindrical monolithic, conical with block, conical monolithic and many more. Accordingly, machine can be customized based on customer’s requirements.
Converter Tap hole Renewal Machine, BOF (Converter), BOF/LD Converter Taphole
• Taphole drilling operation can be performed within 5 to 10 minutes (Depending on site conditions).
• CTRM has twin drill head technology which maintains the drill axis during Converter Taphole drilling operation.
• Zetko has created an economical solution to perform taphole drilling operation: Sundrila.
• This attachment can be used with new or existing Telescopic Boom Wrecking Machine.
• Taphole drilling time: 15 to 20 minutes (Based on site conditions).
• This attachment is run by a hydraulic motor and does not need Telescopic boom’s rotation for drilling.
• It can be interchanged quickly with the use of our Mechanical quick coupler which will reduce the machine downtime and increase its productivity.
• Drill bits are provided based on the application needs:
– Solid drill bit
– TC drill bits
– fine cutter drills and many more.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Telescopic Boom Wrecking Machine, LADLE DEBRICKING, Iron and Steel plant maintenance, Mining & Tunneling

Debricking Machines by Zetko

Debricking is the process of removing damaged refractory linings from converters, ladles, and furnaces before relining. Manual debricking is unsafe and time-consuming, so Zetko developed automated systems that perform this job with precision and control.

Advanced Debricking Machines

Debricking is the process of removing damaged refractory linings from converters, ladles, and furnaces before relining. Manual debricking is unsafe and time-consuming, so Zetko developed automated systems that perform this job with precision and control.
Telescopic Boom Wrecking Machine, LADLE DEBRICKING, Iron and Steel plant maintenance, Mining & Tunneling

Machine Used:


Telescopic Boom Wrecking Machine (TBWM)

– 360° endless rotation and long telescopic reach for deep refractory removal.

– Breaking force: 230 kN at the ripper tip.

– Mounting options: Crawler or tyre-mounted, diesel or electric driven.

– Control: Manual, radio, or full remote operation.

– Attachments: Hydraulic hammer, ripper, bucket — interchanged quickly using Zetko’s Quick Coupler Technology.


Applications:

1. Ladle and converter debricking.

2. Blast Furnace runner and Torpedo ladle mouth cleaning.

Can perform Blast Furnace Delining operations (BFDM mode).

Debricking machine replaces unsafe manual breaking with controlled hydraulic precision.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Converter Tap hole Renewal Machine, BOF (Converter), BOF/LD Converter Taphole

Precision Renewal of BOF Tap Holes

The converter taphole zone demands exact handling. Misalignment or manual errors can compromise the mother block, leading to costly downtime and safety risks.

Precision Renewal of BOF Tap Holes - Without Damaging the Mother Block

The converter taphole zone demands exact handling. Misalignment or manual errors can compromise the mother block, leading to costly downtime and safety risks.
Converter Tap hole Renewal Machine, BOF (Converter), BOF/LD Converter Taphole
Zetko’s Converter Tap Hole Renewal Machine ensures:
• Exact positioning in front of the BOF taphole
• Quick and precise removal of worn sleeves
• Accurate insertion and fixation of the new taphole repair set
• Breakout and setting unit integrated into one machine
• Counter percussion technique for sleeve removal- no damage to mother block
• Safe, remote-controlled operation for crews
• Increased converter availability and reduced downtime
• Improves Lining Life: Proper resealing helps protect surrounding refractory lining, thereby extending the converter’s campaign life.
• Enhances Safety & Efficiency: Consistent tap hole maintenance ensures stable operations, minimizes manual intervention, and improves operator safety.
• Supports Clean Steel Production: Controlled tapping reduces slag carryover, which is critical for maintaining steel purity and downstream process quality.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us