Converter Tap hole Renewal Machine, Blast Furnace Refractory Delining Machine

Steel Plant Maintenance

Steel plant maintenance involves a comprehensive range of activities designed to keep all mechanical, electrical, and process systems running efficiently.

Steel Plant Maintenance

Steel plant maintenance involves a comprehensive range of activities designed to keep all mechanical, electrical, and process systems running efficiently.
Converter Tap hole Renewal Machine, Blast Furnace Refractory Delining Machine
Equipment such as furnaces, converters, cranes, and rolling mills must be regularly inspected and serviced to prevent unplanned shutdowns.

Zetko machines cover the full maintenance cycle of a steel plant — from debricking to Deslagging.
Main Equipment Range:
• TBWM – For debricking and refractory removal.
• SSM – For slag skimming.
• CTRM & CTRM-A – For converter taphole renewal.
• EBTRM / Volcadrila-A – For EAF taphole and end plate maintenance.
• BFDM – For blast furnace refractory delining.
• RAWM – Compact robotic arm for confined areas.
Each unit is engineered for long life, easy maintenance, and rapid attachment change, reducing downtime across all plant sections.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Telescopic Boom Wrecking Machine, ladle cleaning machine

Ladle Cleaning Machine & Ladle Maintenance

Ladle cleaning is the removal of residual slag, metal, and refractory buildup inside a steel ladle after pouring. A clean ladle is critical for high-quality steel production since leftover impurities can contaminate subsequent heats.

Ladle Cleaning Machine

Ladle cleaning is the removal of residual slag, metal, and refractory buildup inside a steel ladle after pouring. A clean ladle is critical for high-quality steel production since leftover impurities can contaminate subsequent heats.
Telescopic Boom Wrecking Machine, ladle cleaning machine
Machines Used:
🔹 Telescopic Boom Wrecking Machine (TBWM)
🔹 EAF – EBT Renewal Machine (EBTRM / Volcadrila-A)
• Hydraulic and mechanical attachments scrape, break, and clean deposits.
• Remote operation keeps workers away from high temperatures.
• Also supports ladle mouth jam cleaning and launder cleaning operations.
• Quick Coupler system allows switching between cleaning and drilling tools.

Zetko’s automated cleaning ensures clean ladles, better metal flow, and consistent quality.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Converter Tap hole Renewal Machine, Iron and Steel plant maintenance

Converter Taphole Drilling Machine – India

The taphole in an LD/BOF converter allows molten steel to flow out. Over time, it wears out and must be drilled and replaced quickly to avoid production loss.

Precision Renewal of BOF Tap Holes - Without Damaging the Mother Block

The taphole in an LD/BOF converter allows molten steel to flow out. Over time, it wears out and must be drilled and replaced quickly to avoid production loss.
Converter Tap hole Renewal Machine, Iron and Steel plant maintenance
The taphole in an LD/BOF converter allows molten steel to flow out. Over time, it wears out and must be drilled and replaced quickly to avoid production loss.
Machines Used:

🔹 Converter Taphole Renewal Machine (CTRM)


• Performs taphole drilling and sleeve renewal in 5–10 minutes.
• Self-aligning drilling system maintains drill axis accuracy.
• Works with cylindrical, conical, and monolithic sleeve types.

🔹CTRM-A (Attachment)


• Cost-effective solution for plants that already own a TBWM or EBTRM.
• Uses Zetko’s Mechanical Quick Coupler for fast tool change.
• Offers solid, TC, and fine cutter drill bits for different applications.

🔹 Sundrila Attachment


• Budget-friendly option for converter taphole drilling.
• Operates through an independent hydraulic motor — no need for boom hydraulics.
• Typical drilling time: 15–20 minutes.
These solutions keep converter tapholes functional and minimize converter downtime.

BOF/LD Converter Taphole sleeve replacement technology:
Our CTRM machine is suitable for drilling the worn-out Taphole sleeve and inserting a new Taphole sleeve. It works with all types of Taphole sleeves in the market -Cylindrical, segmental, cylindrical monolithic, conical with block, conical monolithic and many more.
• Accordingly, machine can be customized based on customer’s requirements.
• Taphole drilling operation can be performed within 5 to 10 minutes (Depending on site conditions).
• CTRM has twin drill head technology which maintains the drill axis during Converter Taphole drilling operation.
• Zetko has created an economical solution to perform taphole drilling operation: Sundrila.

This attachment can be used with new or existing Telescopic Boom Wrecking Machine.
• Taphole drilling time: 15 to 20 minutes (Based on site conditions).
• This attachment is run by a hydraulic motor and does not need Telescopic boom’s rotation for drilling.
• It can be interchanged quickly with the use of our Mechanical quick coupler which will reduce the machine downtime and increase its productivity.
• Drill bits are provided based on the application needs: Solid drill bit, TC drill bits, fine cutter drills and many more.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us