Slag Skimming Machine, deslagging

Deslagging Machines

Deslagging ensures efficient heat transfer & prevents build-up inside furnaces & ladles. Automated deslagging improves product quality, reduces refractory wear.

Deslagging

Deslagging ensures efficient heat transfer and prevents build-up inside furnaces and ladles.
Slag Skimming Machine, deslagging
Machines Used:
🔹 Slag Skimming / Raking Machine (SSM)
🔹 TBWM
• TBWM (for heavy deslagging in runners or torpedo ladles)
• Custom boom stroke and paddle design based on furnace size.
• Remote operation and protected hydraulic hoses ensure long equipment life.

Automated deslagging increases efficiency, improves product quality, and reduces refractory wear.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Eccentric Bottom Tap hole Renewal Machine

Electric Arc Furnace (EAF)

Electric Arc Furnace (EAF) maintenance involves periodic renewal of the EBT (Eccentric Bottom Taphole), end plate replacement, and cleaning of hearth and launder areas.

Electric Arc Furnace (EAF)

EAF maintenance involves periodic renewal of the EBT (Eccentric Bottom Taphole), end plate replacement, and cleaning of hearth and launder areas.
Eccentric Bottom Tap hole Renewal Machine
Machines Used:
🔹 EBTRM (Volcadrila-A)
• Performs EBT renewal, drilling, and sleeve fixing.
• Uses Quick Coupler for fast tool change between tasks.
• Operated remotely for high precision and worker safety.

🔹 Volcadrila-L (EBT Renewal Machine on Ladle Car)
• Ideal for space-constrained EAF areas.
• Can be installed on existing ladle cars or maintenance tracks.
• Fully remote operated with onboard power pack.

These EAF systems minimize downtime and deliver consistent maintenance results.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Zetko-Wrecking, Debricking machines, Telescopic Boom Wrecking Machine, LD Converter Cleaning

LD Converter Cleaning

The LD Converter accumulates slag, metal, and refractory buildup that must be cleaned regularly to maintain lining life and process efficiency.

Ladle Cleaning Machine

The LD Converter accumulates slag, metal, and refractory buildup that must be cleaned regularly to maintain lining life and process efficiency.
Zetko-Wrecking, Debricking machines, Telescopic Boom Wrecking Machine, LD Converter Cleaning
Machines Used:
🔹 TBWM – For internal debricking and refractory cleaning.
🔹 CTRM – For taphole renewal and sleeve replacement.
• 360° rotating articulated boom reaches every corner.
• Hydraulic rippers and breakers remove residual material safely.
• Fast tool switching improves turnaround during converter relining.
• Automating converter cleaning saves time, reduces manual hazards, and increases lining lifespan.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Converter Tap hole Renewal Machine, Blast Furnace Refractory Delining Machine

Steel Plant Maintenance

Steel plant maintenance involves a comprehensive range of activities designed to keep all mechanical, electrical, and process systems running efficiently.

Steel Plant Maintenance

Steel plant maintenance involves a comprehensive range of activities designed to keep all mechanical, electrical, and process systems running efficiently.
Converter Tap hole Renewal Machine, Blast Furnace Refractory Delining Machine
Equipment such as furnaces, converters, cranes, and rolling mills must be regularly inspected and serviced to prevent unplanned shutdowns.

Zetko machines cover the full maintenance cycle of a steel plant — from debricking to Deslagging.
Main Equipment Range:
• TBWM – For debricking and refractory removal.
• SSM – For slag skimming.
• CTRM & CTRM-A – For converter taphole renewal.
• EBTRM / Volcadrila-A – For EAF taphole and end plate maintenance.
• BFDM – For blast furnace refractory delining.
• RAWM – Compact robotic arm for confined areas.
Each unit is engineered for long life, easy maintenance, and rapid attachment change, reducing downtime across all plant sections.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Telescopic Boom Wrecking Machine, ladle cleaning machine

Ladle Cleaning Machine & Ladle Maintenance

Ladle cleaning is the removal of residual slag, metal, and refractory buildup inside a steel ladle after pouring. A clean ladle is critical for high-quality steel production since leftover impurities can contaminate subsequent heats.

Ladle Cleaning Machine

Ladle cleaning is the removal of residual slag, metal, and refractory buildup inside a steel ladle after pouring. A clean ladle is critical for high-quality steel production since leftover impurities can contaminate subsequent heats.
Telescopic Boom Wrecking Machine, ladle cleaning machine
Machines Used:
🔹 Telescopic Boom Wrecking Machine (TBWM)
🔹 EAF – EBT Renewal Machine (EBTRM / Volcadrila-A)
• Hydraulic and mechanical attachments scrape, break, and clean deposits.
• Remote operation keeps workers away from high temperatures.
• Also supports ladle mouth jam cleaning and launder cleaning operations.
• Quick Coupler system allows switching between cleaning and drilling tools.

Zetko’s automated cleaning ensures clean ladles, better metal flow, and consistent quality.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Converter Tap hole Renewal Machine, Iron and Steel plant maintenance

Converter Taphole Drilling Machine – India

The taphole in an LD/BOF converter allows molten steel to flow out. Over time, it wears out and must be drilled and replaced quickly to avoid production loss.

Precision Renewal of BOF Tap Holes - Without Damaging the Mother Block

The taphole in an LD/BOF converter allows molten steel to flow out. Over time, it wears out and must be drilled and replaced quickly to avoid production loss.
Converter Tap hole Renewal Machine, Iron and Steel plant maintenance
The taphole in an LD/BOF converter allows molten steel to flow out. Over time, it wears out and must be drilled and replaced quickly to avoid production loss.
Machines Used:

🔹 Converter Taphole Renewal Machine (CTRM)


• Performs taphole drilling and sleeve renewal in 5–10 minutes.
• Self-aligning drilling system maintains drill axis accuracy.
• Works with cylindrical, conical, and monolithic sleeve types.

🔹CTRM-A (Attachment)


• Cost-effective solution for plants that already own a TBWM or EBTRM.
• Uses Zetko’s Mechanical Quick Coupler for fast tool change.
• Offers solid, TC, and fine cutter drill bits for different applications.

🔹 Sundrila Attachment


• Budget-friendly option for converter taphole drilling.
• Operates through an independent hydraulic motor — no need for boom hydraulics.
• Typical drilling time: 15–20 minutes.
These solutions keep converter tapholes functional and minimize converter downtime.

BOF/LD Converter Taphole sleeve replacement technology:
Our CTRM machine is suitable for drilling the worn-out Taphole sleeve and inserting a new Taphole sleeve. It works with all types of Taphole sleeves in the market -Cylindrical, segmental, cylindrical monolithic, conical with block, conical monolithic and many more.
• Accordingly, machine can be customized based on customer’s requirements.
• Taphole drilling operation can be performed within 5 to 10 minutes (Depending on site conditions).
• CTRM has twin drill head technology which maintains the drill axis during Converter Taphole drilling operation.
• Zetko has created an economical solution to perform taphole drilling operation: Sundrila.

This attachment can be used with new or existing Telescopic Boom Wrecking Machine.
• Taphole drilling time: 15 to 20 minutes (Based on site conditions).
• This attachment is run by a hydraulic motor and does not need Telescopic boom’s rotation for drilling.
• It can be interchanged quickly with the use of our Mechanical quick coupler which will reduce the machine downtime and increase its productivity.
• Drill bits are provided based on the application needs: Solid drill bit, TC drill bits, fine cutter drills and many more.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Converter Tap hole Renewal Machine, BOF (Converter), BOF/LD Converter Taphole

BOF/LD Converter Taphole sleeve replacement technology

Our CTRM machine is suitable for drilling the worn-out Taphole sleeve and inserting a new Taphole sleeve. It works with all types of Taphole sleeves in the market -Cylindrical, segmental, cylindrical monolithic, conical with block, conical monolithic and many more. Accordingly, machine can be customized based on customer’s requirements.

BOF/LD Converter Taphole Sleeve Replacement Technology

Our CTRM machine is suitable for drilling the worn-out Taphole sleeve and inserting a new Taphole sleeve. It works with all types of Taphole sleeves in the market -Cylindrical, segmental, cylindrical monolithic, conical with block, conical monolithic and many more. Accordingly, machine can be customized based on customer’s requirements.
Converter Tap hole Renewal Machine, BOF (Converter), BOF/LD Converter Taphole
• Taphole drilling operation can be performed within 5 to 10 minutes (Depending on site conditions).
• CTRM has twin drill head technology which maintains the drill axis during Converter Taphole drilling operation.
• Zetko has created an economical solution to perform taphole drilling operation: Sundrila.
• This attachment can be used with new or existing Telescopic Boom Wrecking Machine.
• Taphole drilling time: 15 to 20 minutes (Based on site conditions).
• This attachment is run by a hydraulic motor and does not need Telescopic boom’s rotation for drilling.
• It can be interchanged quickly with the use of our Mechanical quick coupler which will reduce the machine downtime and increase its productivity.
• Drill bits are provided based on the application needs:
– Solid drill bit
– TC drill bits
– fine cutter drills and many more.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Telescopic Boom Wrecking Machine, LADLE DEBRICKING, Iron and Steel plant maintenance, Mining & Tunneling

Debricking Machines by Zetko

Debricking is the process of removing damaged refractory linings from converters, ladles, and furnaces before relining. Manual debricking is unsafe and time-consuming, so Zetko developed automated systems that perform this job with precision and control.

Advanced Debricking Machines

Debricking is the process of removing damaged refractory linings from converters, ladles, and furnaces before relining. Manual debricking is unsafe and time-consuming, so Zetko developed automated systems that perform this job with precision and control.
Telescopic Boom Wrecking Machine, LADLE DEBRICKING, Iron and Steel plant maintenance, Mining & Tunneling

Machine Used:


Telescopic Boom Wrecking Machine (TBWM)

– 360° endless rotation and long telescopic reach for deep refractory removal.

– Breaking force: 230 kN at the ripper tip.

– Mounting options: Crawler or tyre-mounted, diesel or electric driven.

– Control: Manual, radio, or full remote operation.

– Attachments: Hydraulic hammer, ripper, bucket — interchanged quickly using Zetko’s Quick Coupler Technology.


Applications:

1. Ladle and converter debricking.

2. Blast Furnace runner and Torpedo ladle mouth cleaning.

Can perform Blast Furnace Delining operations (BFDM mode).

Debricking machine replaces unsafe manual breaking with controlled hydraulic precision.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Converter Tap hole Renewal Machine, BOF (Converter), BOF/LD Converter Taphole

Precision Renewal of BOF Tap Holes

The converter taphole zone demands exact handling. Misalignment or manual errors can compromise the mother block, leading to costly downtime and safety risks.

Precision Renewal of BOF Tap Holes - Without Damaging the Mother Block

The converter taphole zone demands exact handling. Misalignment or manual errors can compromise the mother block, leading to costly downtime and safety risks.
Converter Tap hole Renewal Machine, BOF (Converter), BOF/LD Converter Taphole
Zetko’s Converter Tap Hole Renewal Machine ensures:
• Exact positioning in front of the BOF taphole
• Quick and precise removal of worn sleeves
• Accurate insertion and fixation of the new taphole repair set
• Breakout and setting unit integrated into one machine
• Counter percussion technique for sleeve removal- no damage to mother block
• Safe, remote-controlled operation for crews
• Increased converter availability and reduced downtime
• Improves Lining Life: Proper resealing helps protect surrounding refractory lining, thereby extending the converter’s campaign life.
• Enhances Safety & Efficiency: Consistent tap hole maintenance ensures stable operations, minimizes manual intervention, and improves operator safety.
• Supports Clean Steel Production: Controlled tapping reduces slag carryover, which is critical for maintaining steel purity and downstream process quality.

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

METEC Southeast Asia 2025!

Zetko is heading to METEC Southeast Asia 2025!

Meet us to explore our latest innovations in slag skimming, furnace maintenance, and clean air tech for the steel industry. Let’s build safer, smarter steel plants together.
📍 Booth A30 | 📅 Sep 17–19 | 📌 BITEC, Bangkok

Zetko is heading to METEC Southeast Asia 2025!

Zetko is heading to METEC Southeast Asia 2025!

Meet us to explore our latest innovations in slag skimming, furnace maintenance, and clean air tech for the steel industry. Let’s build safer, smarter steel plants together.
📍 Booth A30 | 📅 Sep 17–19 | 📌 BITEC, Bangkok

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us

Advancing Clean Air Solutions

Advancing Clean Air Solutions | ASSOCHAM x WRI India x JSW Steel x Zetko Zetko is thrilled to join hands with ASSOCHAM, WRI India, and JSW Steel as Industry Partners in a powerful collaboration to advance clean air solutions!

ZETKO-BlueSky

Advancing Clean Air Solutions | ASSOCHAM x WRI India x JSW Steel x Zetko Zetko is thrilled to join hands with ASSOCHAM, WRI India, and JSW Steel as Industry Partners in a powerful collaboration to advance clean air solutions!
ASSOCHAM, in collaboration with WRI India as Knowledge Partner along with JSW Steel and Zetko as Industry Partners, is hosting ‘Advancing Clean Air Solutions’, a focused dialogue on industrial sustainability and innovation in air quality. As Knowledge Partner, WRI India will lead a session on scaling clean air-oriented construction practices, under the aegis of the India Alliance for Clean Construction. The event will also spotlight BlueSky, a Make-in-India, patent-grade fume and dust extraction system built for industries like steel, pharma, cement, and foundries. With HEPA-grade filtration and zero-maintenance design, it sets new standards for cleaner, safer workplaces. The Knowledge Series on “Air Pollution – Abatement through Clean Construction, Innovative Technologies, IPR and LiFE” provides a vital platform to tackle the urgent challenges posed by air pollution, featuring insights from our Co-Chair and partners.

📅 24th July 2025📍 New Delhi

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ZETKO

ZETKO- DKV TECHNIK(INDIA) PRIVATE LIMITED
ZETKO TECHNOLOGIES LLC. USA
(Formerly ZETKO MASCHINENBAU GMBH, GERMANY)

Contacts

Phone:
+91 8688401799
+91 8297144476
E-Mail:
sales@zetko.us
bluesky@zetko.us